This equipment is designed for medium frequency furnace's production process, production beat, production line layout, etc., combining with the current advanced and mature automation technology, and through the company's design and planning, the following automatic feeding system scheme is proposed.
1. Product: Φ 30 - Φ 90 within 300 mm length material: round steel
2. Process requirements: tipping machine - tipping machine to turn over and pour the workpiece into the feeder Bin - the whole row of disordered material in the feeder - pushing the medium frequency furnace
3. Production beat: set according to heating time, 5-60 seconds / piece, time adjustable
4. Equipment appearance: l2500 * w2700 * h1550mm.
5. Equipment bearing weight: 3000kg.
- Process sequence description
1. Employees use forklift or crown block to transport the whole frame materials to the tripper
2. The operation of the tripper will pour the round steel into the feeder bin
3. The first push plate of feeder pushes the workpiece into the second row
4. The second push plate pushes the second row of workpieces into the third row
5. The third push plate pushes the second row of workpieces into the fourth row
6. The fourth push plate pushes the workpiece into the chain conveyor belt
7. The arranged workpiece is transported to the designated position by the conveyor belt
8. The transverse pushing cylinder and the isolating cylinder operate at the same time
9. The transverse pushing cylinder pushes the workpiece to the V-groove
10. Pushing the cylinder to push the workpiece into the medium frequency furnace
11. Cycle in turn
- Detailed description of components
Rack
1. Thickness of hopper bottom plate 12mm
2. Main push plate thickness 12mm
3. Support base plate thickness 14mm
4. High speed steel heat treatment is adopted for main parts
5. The foot adopts Shockproof foot pad, and the screw is thickened and enlarged
Automatic Control System
1. The system is controlled by PLC
2. The man-machine interface adopts two operation modes: button and display screen
3. With detection, protection and alarm functions
4. Parameters can be adjusted according to the diameter and length of the production workpiece (adjustment only takes five minutes)
5. With manual and automatic switching function
6. 24-hour working system
Configuration
| No | Item | specification | quantity | Notes |
| 1 | Pneumatic feeding machine (improved) | 2500X2700X1550 | 1set | |
| 2 | Charging cylinder | 125X300 | 1set | |
| 4 | Propulsion cylinder | 40X150 | 1set | |
| 5 | Isolated cylinder | 40X25 | 1set | |
| 6 | Cross push cylinder | 25X100 | 1set | |
| 7 | Solenoid valve | 4V310 | 3pcs | |
| 8 | Conveying motor | OM 90W | 1set | |
| 9 | Automatic control programmable controller (display) | PLC | 1set | |
| 10 | Control appliance, switch | chint | 1set | |
| 11 | Lack of material detection and protection mechanism | Proximity switch | 2pcs | |
| 12 | Limit sensor (protecting push plate cylinder) | 100X600 | 2pcs | |
| 13 | Dumping cylinder | PV2R1 | 1set | |
| 14 | Oil pump | 7.5KW | 1 | |
| 15 | Electric machinery | | 1 | |
| 16 | Pump sleeve coupling | | 1 | |
| 17 | Relief valve | 03-2b60 | 3 | |
| 18 | Solenoid valve | 03-5W | 1 | |
| 19 | Valve block | 0608 | 1 | |
| 20 | Air cooling | | 1 | |
| 21 | Limit switch | | 1 | |
Dynamic demand
1. Power supply:AC220/50Hz7.5KW
2. compressed air:0.6～0.7Mpa,
- Guarantee period and scope
The warranty period of this equipment is 1 year,but the following reasons are not covered by the warranty::Faults caused by improper use and operation errors of customers
- Installation and commissioning
1. The equipment shall be delivered after it has been installed, debugged and inspected to be qualified before delivery.
2. After arrival, the user just need to connect electricity and connect to the air pump, it can be operated.
3. Accessories with machine: a set of spanner, operation manual, operation video
Product Tags:
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Round Bar 30-90mm Diameter Coil Feeding Line For Medium Frequency Furnace Images
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